Digital Precision with
Craft, Cut & Create Platform

Transforming the Sheet Metal Industry
with Workflow Automation
Complete workflow automation for the sheet metal industry
  • 75%
    Reduction in Manual Design Efforts
  • 65%
    Faster Order Completion
  • 50%
    Boost in Operational Efficiency

Hidden Brains' Platform for SeamlessDesign, Customization, and Order Processing AchievingUnparalleled Efficiency and Precision in the Sheet Metal Industry.

Assessing Client’s
Business Need

Every great innovation begins with a shared vision. When Hidden Brains partnered with the client to develop the Craft Cut Create platform, the goal was clear: To modernize a traditionally manual industry and deliver a seamless, automated experience for designing and ordering parts. Together, we embarked on a journey to transform the sheet metal cutting industry while keeping scalability in mind to expand into other manufacturing sectors.

Crafting Success Through
Collaboration

  • Discovering Existing Pain Points

    Addressing inefficiencies like offline processes and complex operations, such as bending and hardware insertion, with precision and ease.

  • Our Deliverables

    Delivering a scalable platform with advanced customization tools and real-time visualizations.

  • Seamless Communication

    Frequent collaboration ensured alignment with industry standards and client expectations.

Revolutionizing User Experience
with Real-time Visualization

Upload design drawings in 5+ formats (.ai, .dwg, .dxf, .eps, .stp/step)
Upload design drawings in 5+ file formats (.ai, .dwg, .dxf, .eps, .stp/step).
Instantly view changes in dimensions, materials, and applied services
Instantly view changes in dimensions, material selections, and applied services such as bending, drilling, and finishing. This ensures unmatched accuracy and transparency, empowering users to make confident decisions throughout the design process.
Customize parts with 50+ materials and multiple finishing services
Users can tailor parts to exact specifications with support for over 50 materials (e.g., steel, aluminum) and multiple finishing services (e.g., powder coating, anodizing). This variety meets diverse needs for high-quality, custom sheet metal components, from durability to aesthetics.
Automated processes cut manual efforts by 80% and speed up orders by 65%
Automated processes cut manual efforts by 80% and accelerate order completion by 65%. The platform enhances speed and scalability by streamlining quoting, validation, and production scheduling, making it ideal for small projects and growing demands.

Adopting Digital Approach and Transforming Process in the Sheet Metal Industry

The Craft Cut Create platform bridges the gap between traditional, manual workflows and modern digital innovation, empowering the sheet metal cutting industry to achieve higher levels of precision and efficiency. The platform delivers unparalleled accuracy and operational excellence by automating complex processes and integrating advanced technologies.

Simplify Design Processes
Simplify Design Processes
Enable seamless uploads of parts in 5+ formats with real-time 2D/3D visualizations, ensuring precision from the start.
arrow right icon
Boost Operational Efficiency
Boost Operational Efficiency
Minimize manual intervention through automated workflows, cutting down effort by 80% and accelerating order processing by 65%.
arrow right icon
Expand Customization Options
Expand Customization Options
Provide access to 50+ materials and diverse finishing services, empowering users to tailor parts to their exact needs.
arrow right icon
Ensure Transparency
Ensure Transparency
Reflect all service selections (e.g., bending, drilling) in real-time visual previews, building user confidence and clarity.
arrow right icon
Drive Industry Innovation
Drive Industry Innovation
Replace outdated manual methods with a scalable, automated solution that adapts to changing market demands and supports future growth.
arrow right icon

Technical Challenges

Multi-format File Processing and Visualization
Multi-format File Processing
and Visualization
Converting and processing diverse file formats (.ai, .dwg, .dxf, .eps, .stp) to extract precise design details and render accurate 2D/3D visualizations.
Scalable Parts Library for Dynamic Design
Scalable Parts Library for
Dynamic Design
Developing an SVG-based library to support real-time resizing, customization, and updating of parts for consistent accuracy.
Material-service Compatibility Rules
Material-service Compatibility
Rules
Implementing rules to handle material-specific constraints, such as bending angles, thickness limitations, and finishing requirements.
Real-time 3D Service Reflections
Real-time 3D Service
Reflections
Enabling dynamic and precise real-time visualization of services such as bending, hardware insertion, and finishing to enhance user decision-making.
Precision Hardware Placement
Precision Hardware
Placement
Automating accurate placement of hardware components, such as studs and standoffs, with real-time visualization in 3D previews.
CNC and Laser Cutting Standards Validation
CNC and Laser Cutting
Standards Validation
Ensuring designs comply with CNC and laser cutting standards for operational precision and manufacturability.
Integrated Final Output File Generation
Integrated Final Output File
Generation
Creating output files with all selected services (hole operations, bending, finishing) applied, ensuring compatibility with widely-used software like AutoCAD and SolidWorks.
High-volume Concurrent Processing & Infrastructure Optimization
High-volume Concurrent Processing & Infrastructure Optimization
Designing scalable backend infrastructure to handle multiple concurrent file uploads and 3D operations without compromising performance.
Unified Magento-React Integration
Unified Magento-React
Integration
Combining the robust backend capabilities of Magento with the dynamic and user-friendly frontend experience of React.
Seamless and Responsive User Experience
Seamless and Responsive
User Experience
Maintaining smooth and responsive performance for real-time rendering and customization of complex designs.

Business Challenges

Addressing key business challenges in sheet metal manufacturing
  • Optimizing Project
    Timelines

    Balancing rigorous R&D efforts with tight deadlines to deliver a fully functional platform.

  • Simplifying Complex
    Workflows

    Creating an intuitive interface that accommodates users of varying expertise levels in the manufacturing sector.

  • Understanding Industry-specific
    Complexities

    Gaining deep insights into manufacturing processes, including drawing standards, cost modeling, and material constraints, to align with industry norms.

  • Delivering on Precision and
    Accuracy

    Meeting client expectations for accurate bending operations, dimension-specific designs, and error-free final outputs.

  • Comprehensive Material and
    Service Cataloging

    Defining a detailed library of over 50 materials with associated customization options and constraints to meet diverse user needs.

  • Ensuring Customization
    Accuracy

    Delivering a platform that can handle intricate services such as laser cutting, bending, and finishing without errors or misalignment.

  • Scalable Solution for Bulk
    Operations

    Developing a scalable system to manage growing user demands and large-scale bulk orders while maintaining efficiency and reliability.

  • Cross-functional Team
    Alignment

    Coordinating effectively across design, development, and testing teams to streamline workflows and ensure timely project delivery.

  • Cost-effective Infrastructure
    Management

    Leveraging cloud technologies like AWS EC2, S3, and RDS to optimize performance without inflating operational costs.

  • Staying Ahead of Industry
    Innovations

    Incorporating cutting-edge manufacturing trends to ensure the platform remains relevant and competitive in the long term.

Hidden Brains’
Approach to Crafting
Excellence

Hidden Brains took a systematic, collaborative, and innovative approach to deliver a solution that met the complex demands of the manufacturing industry. Here are the key steps involved

  • Industry Research and Requirement Gathering

    Industry Research and Requirement Gathering

    Conducted thorough industry research and collaborated closely with stakeholders to understand the intricacies of sheet metal cutting, defining project objectives and user pain points to ensure the solution was perfectly aligned with real-world requirements.

  • Collaborative Brainstorming and Technology Selection

    Collaborative Brainstorming and Technology Selection

    Facilitated collaborative brainstorming sessions with technical teams and stakeholders to select the optimal technology stack, ensuring scalability, performance, and robustness for the platform’s core features, including ReactJS, AWS infrastructure, and advanced 3D rendering technologies.

  • Feasibility Studies and Multiple POCs

    Feasibility Studies and Multiple POCs

    Developed and tested multiple proofs of concept (POCs) to evaluate the feasibility of key platform features, such as real-time 3D visualization, file processing for multiple formats, and ensuring that core operations like bending and hole placement were accurately supported.

  • Scalable and Modular Architecture Design

    Scalable and Modular Architecture Design

    Team Hidden Brains integrated cloud-based system which allows flexibility for the architecture design. Components are built to function independently, enabling efficient updates, maintenance, and resource optimization.

  • Precision in Mathematical Calculations and File Processing

    Precision in Mathematical Calculations and File Processing

    Focused on refining complex mathematical calculations for operations like bending, hole placement, and finishing while creating efficient file processing algorithms to extract dimensions and service-specific data from multiple file formats (.ai, .dwg, .dxf, .eps, .stp) for accurate 2D/3D visualization.

  • Consistent Communication and Frequent Demonstrations

    Consistent Communication and Frequent Demonstrations

    Maintained transparent and consistent communication with stakeholders, conducting frequent demonstrations to showcase progress, gather feedback, and continuously refine the platform’s features and functionality in alignment with client expectations.

  • Real-Time Visualization and Interactive Feedback

    Real-Time Visualization and Interactive Feedback

    Integrated real-time 3D previews that dynamically update based on user inputs, reflecting changes such as bending angles, hole operations, and material finishes, enabling users to validate and modify designs instantly before final submission.

  • User-Centric Design and Intuitive Workflows

    User-Centric Design and Intuitive Workflows

    Designed an intuitive, user-friendly interface that simplified complex workflows, enabling technical and non-technical users to easily navigate the platform, customize designs, and upload files without barriers.

  • Rigorous Testing, Validation, and Continuous Refinement

    Rigorous Testing, Validation, and Continuous Refinement

    Conducted rigorous testing to validate platform accuracy, ensuring that output files met CNC and laser cutting standards while refining algorithms to guarantee seamless file processing, even with complex designs and multiple services applied.

  • Post-Launch Scalability and Ongoing Support

    Post-Launch Scalability and Ongoing Support

    Delivered a highly scalable solution capable of handling increased user demand and bulk orders, providing ongoing support to address client feedback and ensure continued platform performance and feature enhancement after launch.

Seamless File Upload & Real-Time Visualization

Supports multiple formats (.ai, .dwg, .dxf, .eps, .stp) with instant 2D/3D previews for real-time design adjustments.

1

Dynamic Part Builder & Customization

Modify the part size, dimensions, and attributes with real-time visual feedback, ensuring precise specifications.

2

Material & Service Selection

Choose from 50+ materials and services (bending, hardware insertion, finishing) with interactive previews.

3

Precision Bending Integration

Simulates 3D bending operations to visualize deformation and prevent design errors.

4

Top Platform Features

Hardware Insertion & Visualization

Enables accurate placement of hardware components (standoffs, studs, nuts) with real-time 3D feedback.

5

Scalable & High-performance Architecture

Cloud-based infrastructure handles large user volumes, bulk orders, and complex operations efficiently.

6

User-friendly
Interface

Intuitive navigation simplifies workflows, reducing training time and enhancing usability.

7

Cross-platform
Integration

Syncs with CRM, order management, and inventory systems for a seamless operational flow.

8

Hidden Brains Key Additions

Hidden Brains revolutionized the sheet metal cutting industry by introducing advanced automation, real-time customization, and precision-driven
innovations.The platform enables faster workflows and seamless integration of complex services like bending and drilling. It empowers
businesses to scale efficiently, ensuring leadership in manufacturing industries.

Customizable Workflow Automation

Customizable Workflow Automation

Hidden Brains developed a fully customizable workflow automation system that adapts to different business processes within the sheet metal cutting and manufacturing industries, ensuring businesses can align the platform with their specific operational needs.
Innovative File Conversion Algorithms

Innovative File Conversion Algorithms

Designed specialized algorithms for seamless and accurate conversion of complex files from multiple formats (AI, DWG, DXF, EPS, STP) to fully interactive 3D models, allowing for precise design visualization and reducing potential design errors during manufacturing.
Intelligent Material Selection Engine

Intelligent Material Selection Engine

Introduced an intelligent material selection tool that automatically recommends optimal materials based on the user’s design and requirements, factoring in material properties, cost-effectiveness, and production feasibility.
Real-Time Service Reflection in 3D

Real-Time Service Reflection in 3D

Integrated advanced real-time reflection of all customization services (e.g., bending, cutting, hardware insertion) in the 3D visualization, ensuring that users see immediate feedback and adjustments as they apply services, improving accuracy and user satisfaction.
Scalable Cloud Infrastructure

Scalable Cloud Infrastructure

Designed a cloud-based infrastructure that provided scalability for increasing user demand and ensured fast performance, real-time data synchronization, and robust security for sensitive manufacturing data.
Intelligent Material Selection Engine

Intelligent Material Selection Engine

Introduced an intelligent material selection tool that automatically recommends optimal materials based on the user’s design and requirements, factoring in material properties, cost-effectiveness, and production feasibility.

Key Results Achieved

Hidden Brains took a systematic, collaborative, and innovative approach to deliver a solution that met the complex demands of the manufacturing industry. It helped our client achieve amazing output:

  • Reduced Manual
    Effort by 80%

    By automating key aspects of the design and order process, Hidden Brains has reduced manual intervention by up to 80%, enabling businesses to focus more on strategic tasks rather than repetitive processes.

  • Accelerated Order Completion
    Time by 65%

    The streamlined automation workflow has reduced order processing time by 65%, accelerating turnaround times for both custom and bulk orders, leading to faster deliveries and improved customer satisfaction.

  • Enhanced Design Accuracy and
    Precision

    The intelligent algorithms for file conversion and real-time service reflections have significantly enhanced the accuracy of designs, ensuring that parts meet the required specifications and eliminating costly errors during manufacturing.

  • Increased Operational
    Efficiency

    Integrating advanced workflow automation and intelligent material selection has resulted in optimized resource allocation and improved production efficiency, allowing businesses to handle larger order volumes without compromising quality.

  • Improved Customer
    Experience

    With real-time 3D visualizations and tailored customization options, customers have been able to experience a smoother, more intuitive interaction with the platform, leading to better user engagement and higher retention rates.

  • Enhanced Scalability for Growing
    Demands

    Hidden Brains' cloud-based infrastructure has allowed businesses to scale their operations effortlessly, supporting increasing user demands and ensuring smooth performance even under heavy workloads.

  • Cost Savings and Improved
    Profit Margins

    Combining automation, accurate cost estimation, and optimized workflows has helped clients reduce operational costs and increase profit margins, making manufacturing more cost-effective.

  • Enhanced Collaboration Between
    Stakeholders

    Regular communication, collaborative efforts, and integration with existing tools have fostered stronger collaboration between businesses and their teams, ensuring alignment on objectives and improving overall efficiency.

Traditional Manufacturing
vs.
Craft Cut Create’s Digital Manufacturing

Name Of The Feature Traditional Approach Craft Cut Create & Digital Manufacturing
right icon Process Efficiency
Time-consuming manual processes with high chances of human error.
Automated workflows reduce manual effort by 80% and speed up order completion by 65%.
right iconWorkflow Integration
Disconnected tools and systems that lead to inefficiencies and delays.
Seamless integration of design, material selection, and order processing for smoother operations.
right iconCustomization Flexibility
Limited customization, requiring long lead times and prone to inaccuracies.
Real-time, flexible customization with immediate 3D feedback, allowing precise design modifications.
right iconReal-Time Feedback and Visibility
Limited or no visibility into production,
causing delays and errors.
Real-time service reflection and visual feedback directly in 3D models, ensuring adjustments.
right iconOperational Costs
Higher costs due to inefficiencies, manual labor, and rework.
Automation reduces overhead costs, ensuring greater operational efficiency.
right iconScalability and Flexibility
Scaling requires significant investments and may be slow.
Cloud-based systems easily scale to meet growing demand, providing operational flexibility.
right iconQuality Control
Manual inspections lead to inconsistency and defects in production.
Automated quality checks and error detection ensure consistency and high standards.
right iconTime to Market
Longer production cycles with slow adaptation to changes.
Faster prototyping and customization lead to a significantly reduced time-to-market.
right iconEnvironmental Sustainability
Wasteful processes and higher material consumption.
Optimized material selection and resource-efficient processes reduce waste and energy consumption.

Other
Industry
Use Cases

Automotive Industry

Automotive Industry

  • Customization & Precision

    Enables high-precision part design and real-time 3D visualization for automotive components like frames and brackets.

  • Faster Prototyping

    Streamlines prototyping with quick design modifications for custom vehicle parts.

Aerospace Manufacturing

Aerospace Manufacturing

  • Complex Part Fabrication

    Supports the fabrication of precise aerospace parts, including brackets and structural components.

  • Optimized Material Selection

    Recommends materials based on strength, durability, and weight for aerospace-grade designs.

Consumer Electronics

Consumer Electronics

  • Customized Components

    Designs custom furniture parts with precision in dimensions and finishes.

  • Rapid Prototyping

    Speeds up prototyping for new furniture designs, ensuring accuracy in components.

Furniture & Interior Design

Furniture & Interior Design

  • Customization & Precision

    Enables high-precision part design and real-time 3D visualization for automotive components like frames and brackets.

  • Faster Prototyping

    Streamlines prototyping with quick design modifications for custom vehicle parts.

Industrial Equipment Manufacturing

Industrial Equipment Manufacturing

  • Tooling & Parts

    Simplifies the design and manufacturing of complex parts for robotics and machinery.

  • Bespoke Solutions

    Creates custom parts for specialized industrial equipment with tight tolerances.

Architecture & Construction

Architecture & Construction

  • Custom Building Components

    Designs HVAC ducts, steel frameworks, and panels with real-time feedback.

  • Optimized Production

    Reduces waste and improves efficiency in building material production.

Jewelry Design

Jewelry Design

  • Detailed Custom Designs

    Creates intricate jewelry pieces with precise engravings and finishes.

  • Rapid Customization

    Prototypes and customizes jewelry with quick design changes and material options.

Target Audience

The Craft Cut Create platform caters to various segments within the manufacturing industry, including but not limited to

Sheet Metal Cutting
Manufacturers
Businesses specializing in custom sheet metal cutting, bending, and other fabrication services
Sheet Metal Cutting Manufacturers
Industrial Designers & Engineers
Industrial Designers &
Engineers
Professionals who require precise 2D/3D modeling and efficient workflows for prototyping and production.
Small to Medium
Enterprises (SMEs)
Companies seeking scalable, automated solutions to streamline manufacturing and reduce overhead costs.
Small to Medium Enterprises (SMEs)
Supply Chain Managers
& Operations Teams
Teams involved in material selection, parts production, and order fulfillment that benefit from a streamlined digital process.
Supply Chain Managers & Operations Teams
Custom Parts Borderers (B2B or B2C)
Custom Parts Borderers
(B2B or B2C)
Customers require personalized parts or complex custom designs for various industrial applications.

Technology Stacks

Frontend

Magento 2.4.6
Magento 2.4.6 (Website content & eCommerce modules)
ReactJS
ReactJS (Part Builder & custom file integration)
HTML
css
HTML, CSS (UI design and responsiveness)

Backend

Magento 2.4.6
Magento 2.4.6 (Website CMS & ordering)
Node.js
Node.js (Operations related to ReactJS)
Python
Python (File reading & conversions)

AWS Services

EC2
EC2 (Linux & Windows)
For computing resources
S3
S3 Storage for file storage
RDS
RDS For database management

Other Tools

Three.js
Three.js (3D visualization)
Maker JS
Maker JS (Geometric modeling)
Adobe Illustrator
Adobe Illustrator (File processing)